Paint technicians first apply a white viscous gel-coat (the same material used to protect boat hulls from seawater) to every exposed surface. This not only adds another layer of damping, it provides a perfectly smooth under-layer for the WilsonGloss paint.
The gel-coat is allowed another three days to cure, and then sanded. The enclosure moves to the Paint Room where three color primer coats are added. Subsequently, the cabinet receives eight more coats of WilsonGloss finish. Built to the highest OSHA and “clean room” standards, the Paint Room utilizes positive pressure in custom built “down draft” booths. Special filters keep out any contaminants larger than 2 microns (.00008 of an inch). Wilson cures each painted cabinet in a humidity and temperature-controlled environment for seven days before further finishing. “Time-curing” (as the name implies) takes a lot longer than the “flash-curing” found on auto assembly lines (where the paint is baked on). Our tests have found, however, that flash-curing introduces tiny imperfections into the paint surface.
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